| Responsible for developing process engineering of new industrial feasible processes. |
• Based on the Technology Transfer Package, develop the process Flow Diagrams, • Develop Heat and Material Balances, Develop P & I diagrams. • Prepare process data sheets and instrument data sheets. • Develop utility summary. • Prepare equipment layout. • Prepare enquiry documents for package items. • Witness the demonstration batches along with tech transfer department and improvise the process based on observations • Prepare Batch manufacturing report. • Monitor plant test trials and report deviations and solve the scale-up problems. Perform process simulations and develop Process Flow Diagrams (PFD’s) and. • Develop sizing information for Process Equipment • (compressors, pumps, heat exchangers, distillation columns, separators, reactors, etc.) and provide information in the form of equipment data sheets. • Carry out simulation studies for design of distillation columns, heat exchangers etc. • Develop control logics and interlock logic. • Prepare complete Basic Engineering Package for the particular project. • 14) Help in preparing detail engineering package with the detail engineering contractor |
No. of projects successfully commercialized with the developed Basic and Detail Engineering Package |
| Provide technical support to speciality Plant in smooth running of plant covering maximum capacity utilization, improvement in raw material efficiencies, energy efficiencies, improving quality, environment, health & safety aspects |
• Root cause analysis of failures. Troubleshooting. • Identifying opportunities and need for process and plant up-gradation, in the areas of capacity enhancement, quality improvement, energy efficiency, material efficiency, by-product recoveries, emission reduction, reducing recurring failures & interruptions, increasing equipment life, manpower rationalization, improving safety, HAZOP studies, Energy Audit and Conservation, overall cost reduction etc. • Providing innovative technical solutions to achieve operational excellence of the plants and processes. • Preparing Plant and process up-gradation schemes, implementation, providing commissioning assistance and performance trials. |
• Reduction in no. of plant interruptions, reduction in customer complaints, reduction in overall operating expenditure. • Increase in plant capacity. Improvement in raw material efficiency, equipment life, process safety. |
